Best price for shot blasting wheel with real payback
Besides the competitive price ir sm@rt wheel offers real cost savings and thus fast payback. Order your payback calculation in the inquiry bellow.
High blasting performance
Better blasting results,
shorter time of shot blasting process,
higher impact energy - up to 70%,
energy savings – up to 25%,
adaptable blast pattern,
automatic blast pattern control,
automatic regulation of abrasive flow with sm@rt valve,
decreased wear-out, vibrations and noise level of the blasting wheel.
Extremely long service life,
high blasting reliability,
blasting wheels spare parts of best quality made with the lowest tolerances,
3 material options of blasting wheel equipment: high quality cast (Basic), tool steel (Standard) or tungsten carbide - widia (Superior).
Tool steel wearing parts ensure from 2 to 3 times longer service period. Tungsten carbide wearing parts ensure up to 16 times longer service period.
The widest variety of options
More than 150 combinations of materials and different types of spare parts ensure you to put together the shot blasting wheel that will best suit technical requirements and price.
Smart & fast spare parts ordering system
QR code for access to the blasting wheels or shot blasting machine service book, manuals and technical information and easy order of spare parts.
Blasting wheel, Sm@rt sensor system enables automatic prediction control of spare parts´s wear-out, order of spare parts and planning service intervales.
Convincing guarantee for wheels wearing parts
Up to 10.000 hours full guarantee, service checks, refund and replacement of all defective parts, full technical support from ir sm@rt team.
3 Quality levels of blast wheel spare parts
Basic - wearing parts of the wheel provide basic service life.
Standard - wearing parts of the wheel provide long service life.
Superior - wearing parts of the wheel provide extremely long service life.
Enables installation of different power of electric motors, different types and quality of wheel blast wearing parts (blades, control cage, inlet pipe, shields).
Universality of parts
ir sm@rt wheel offers you a large selection of compontents, different according to quality and technical characteristics. All wheel parts are interchangeable, which means, for example: straight i-blade made from wear resistant cast steel can be later replaced with curved r-blade made from tungsten carbide, which enables up to 30% higher abrasive outlet speed and 8 to 16 times longer service life.
Adaptable blast pattern
Blast pattern can be adjusted for different shot blasting purposes: blasting of casting, blasting of constructions, shot peening, etc. Desired blast pattern can be achieved by changing the geometry of control cage, which gives significantly better results and energy savings.
Reversibility of blast wheel rotor
The wheel blast rotor is adequate for rotation in both directions.
Wheels special applications
Module with rotating control cage, Supply filter, Trolley for wheels’ assembly, QR code, Sensors system, Blast pattern control and ir sm@rt abrasive valve.
With ir sm@rt wheel the energy consumption Is reduced up to 10% - 25%.
Lower abrasive consumption
Is achieved by using high-quality blasting wheel materials, consistency of the hot spot zone and increased speed of shot. Save also up to 25% of the abrasive costs.
Competitive prices of blast wheels and it´s spare parts
For wheelblasting machines, and shot peening machines, we offer the best ratio between the price, quality and efficiency.
Quick change, easy maintenance and access to parts
Blast wheel design allows quick change of the most wearing parts such as blades, control cage, impeller and inlet pipe (app. 15 minutes). Control cage position can be locked with the degree scale and rotating flange. The installed guard holds the shield for it’s easier and faster change.
Reduced wear, vibrations and noise level of blast wheel
Service life of all shot blast wheel wear parts within the individual quality levels is uniformed. Wheel parts are manufactured within narrow tolerances which is shown in quieter and smoother running as also in lower vibrations of the wheel.
Increased shot blasting productivity
Because of higher impact energy, e.g. up to 70%, the time needed for shot blasting process is shorter (in comparison to conventional turbines).
Straightened bearing assembly
The motors installed on the blast wheel are of special design with the straightened bearing assembly, with permanently greased bearings.
The motors correspond to the efficiency classes IE2 or IE3.
ir sm@rt wheel is equipped with a QR code, through which you can access to cloud application with different useful information about the wheel / shot blasting machine or peening machine (service book, manuals, parts wearing time etc.). With this application you can easily order blasting wheels spare parts. It has been developed to view the state of the wheel, the state of shot blasting machine and to have control over sm@rt sensor system.
sm@rt sensors system
It has been developed to control and to predict the wearing state of the blast wheel spare parts, to reduce the amount of spare parts for user, for quality assurance and quality control of the shot blasting process.
Modul with rotating control cage
The blast wheel can be equipt with a module with rotating control cage, for blasting / peening different types of work pieces.
Blast pattern control
Blast pattern control is developed to control the blast pattern, the wear of the control cage and the angle of incidence of particles on the work piece. The sensor checks daily position of blast pattern. In case the sensor detects blast pattern offset from the desired area the control cage is automatically moved. With this system it is easier to control and ensure the same results of blasting / peening each day.
ir sm@rt valve
For the blasting machines provides highly controllable shot flow rates to each wheel with precise flow regulation in very short time (around 3 sek). Variation in loading on the wheel or among the all wheels units is kept within 3%, the steady wheel engine load, ensures the same jet intensity day by day, and it works with all types of abrasive.